NiagaraDFS

A flood/spray cleaning system that satifies the highest cleaning requirements

The NiagaraDFS is a flood/spray cleaning system with revolving wheel technology. Rotating the parts baskets or parts carriers around the horizontal axis ensures all-round, thorough cleaning. The optional ultrasound cleaning also ensures particularly high cleaning results. All processing steps are carried out in one chamber.

NiagaraDFS
Basic system
Cleaning system: spray/flood cleaning with flat spray nozzles
Functional principle: revolving wheel system with vertical nozzle frame and optional rotating nozzle frame (rotating in same or opposite direction) for reliable cleaning results
Tank systems: separately heated single-tank or multi-tank systems with a cascade arrrangement and large volumes to extend the service life of the medium
Loading: front loading through a roller guided holding fixture
Housing: low-maintenance stainless steel for a perfect look
Tank insulation: stainless steel for high energy efficiency
Control and operation: Siemens Simatic with user-friendly Siemens touch panel
Bath monitoring: Libelle Fluid Control for the best quality processing water
Filter system: removable basket filter removes large particles of dust during the flow back of the cleaning/rinsing process

Technology in detail

Technical Data

Standard sizes Unit 600 800 1.000 1.200      
Usable length mm (in) 600 (24) 800 (31) 1,000 (39) 1,240 (49)      
Usable width mm (in) 400 (16) 600 (24) 600 (24) 850 (33)      
Usable height mm (in) 300 (12) 400 (16) 600 (24) 1,000 (39)      
Load capacity kg (lb) 100 (220) 150 (331) 250 (551) 1,000 (2,205)      
1 tank system: Volume L (gal) 1,000 (264) 2,000 (528) 2,000 (528) 3,800 (1,004)      
2 tank system: Volume of tank 1 L (gal) 550 (145) 1,000 (291) 2,000 (528) 3,800 (1,004)      
2 tank system: Volume of tank 2 L (gal) 550 (145) 1,100 (291) 2,000 (528) 3,800 (1,004)      


Other technical data and on-site services on request

Cleaning technology

  • the holding fixture rotates or swivels around the horizontal axis
  • all-round parts cleaning using a special nozzle frame
  • nozzles and nozzle frames can be adapted to the component
  • usable dimensions, load capacities and pump capacities can be adapted

Processing steps

The processing steps are carried out in a chamber:

  • washing: spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
  • rinsing (for multiple tank system): spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
  • drying with air blast (optional), circulating air (optional) or vacuum drying (optional)

Options and supplements

  • Nevada drying systems
  • handling systems: parts baskets, loading carriage, stationary table with cross moving, bridge loader and automation
  • higher pump capacity for increased spray pressure
  • bath maintenance options (e.g. filtration systems, oil separator)
  • process reliability: Libelle Cleaner Control, Libelle Oil Control, Libelle Data Control, remote diagnosis
  • Arctic cooling systems
  • degaussing systems
  • cascade arrangement of the tanks to extend the service life of the medium
  • floor drip tray
  • other system components
Smart Cleaning

Smart Cleaning

Intelligent cleaning with BvL apps and digital networking. Transparent process information for predictive system diagnostics and maintenance: efficient and automatic.

Special features/variants

Synchronized flow-through process for optimizing cycle times

  • for small parts in baskets or individual parts on workpiece holders
  • for components with complex geometrical shapes
  • for very high requirements to cleanliness
  • for applications with short cycle times

Other Niagara systems